A grade within the Monel alloy family is Alloy 400. Monel is an alloy of nickel and copper that has the highest concentration of nickel and other components to enhance its strength and resistance to corrosion. 23% copper and 63% nickel make up the Monel 400. It is created using solid solution annealing, and once it is produced, heat treatment is not possible. To harden the alloy, cold working could be used. The alloy is particularly robust and resistant to steam and sea water even at high temperatures because of its composition and manufacturing technique. Due to these characteristics, the alloy finds employment as parts in heat exchangers, boilers, and applications involving seawater.
| Form | Standard |
|---|---|
|
Metal Type |
UNS N04400 |
|
Bar |
ASTM B164 QQ-N-281 Din 17750 |
|
Wire |
|
|
Sheet |
ASTM B127 QQ-N-281 |
|
Plate |
ASTM B127 QQ-N-281 |
|
Pipe
|
ASTM B165
|
|
Tube
|
ASTM B165
|
|
Fitting |
|
|
Forging |
ASTM B564 |
|
Weld Wire |
FM 60/ ERNiCu-7/ 17753 |
|
Weld Electrode
|
FM 190 ENiCu-7
|
|
Din |
2.4360 |
| Alloy | MWerkstoff Material No. | EN Standard | UNS |
|---|---|---|---|
| 400 | 2.4360 | (S-)NiCu30Fe | N04400 |
| Monal 400 | Up to 400 deg C |
|---|
|
Monel 400 |
Ni 66.5%, Cu 31.5% |
|---|
| Ultimate Tensile Strength (N/mm²) | Hardness (HB) | Proof Stress (N/mm²) | Elongation (%) |
|---|---|---|---|
| 480-600 | 35 HRC max | 170-415 | 20-35 |
Round bars and rods made of Monel 400 alloy in excellent quality are manufactured, supplied, and exported by the reputable company Sterling Metal and Alloys. In order to increase the strength of the bars and rods, only 100% pure quality alloy was used in their creation. We supply the same to each client at different standards, sizes, lengths, specifications, shapes, and finishes in order to meet their needs. Additionally, we give it to them in accordance with the norms and specifications that are specifically created for them. Additionally, we develop the same thing taking into account product quality standards from ASTM, BS, DIN, AISI, EN, and JIS. It comes in polish, brilliant, and black finishes. The bars' and rods' lengths are variable, fixed, and cut length.
Because only high quality alloys are used in the manufacturing of Monel 400 Round bars and rods, it naturally tends to acquire numerous positive qualities. As a result, it is now the ideal choice for numerous applications. Rugged design, excellent dimensional precision, broad resistance to corrosion, high tensile strength, anti-corrosiveness, durability, etc. are some of the qualities.
| Monel Round Bar Specification | ASTM B164 / A479, ASME SB164 / A479 |
|---|---|
| Dimension Standard | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Size | 14mm-300mm |
| Thickness | 50 mm to 6000 mm Long |
| Length | 1 To 6 Meters, Custom Cut Length |
| Form | Round, Square, Hex(A/F), Rectangle, Billet, Ingot, Forging Etc. |
Monel is a group of nickel alloys, primarily composed of nickel (about 67-70%) and copper, with small amounts of iron, manganese, carbon, and silicon. Monel Alloy 400 and are two popular members of this group.
Monel Alloy 400 typically consists of:
Monel Alloy 400, an age-hardened version of Monel Alloy 400, has a slightly different composition:
These percentages can vary slightly based on the specific alloy and manufacturer. For precise information about the composition of Monel Alloy 400 square bar from a particular supplier, it's recommended to refer to the material specifications provided by that supplier or manufacturer.
| Monel Square Bar Specification | ASTM B164 / A479, ASME SB164 / A479 |
|---|---|
| Dimension Standard | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Size | 14mm-300mm |
| Thickness | 50 mm to 6000 mm Long |
| Length | 1 To 6 Meters, Custom Cut Length |
| Form | Round, Square, Hex(A/F), Rectangle, Billet, Ingot, Forging Etc. |
Monel Alloy 400 and K500 are high-performance nickel-copper alloys that offer excellent corrosion resistance and a wide range of applications in various industries. The Hex Bar is a specific shape of bar stock with six flat surfaces, providing increased strength and stability in certain applications. Here's a more detailed description of Monel Alloy 400 Hex Bar: Monel Alloy 400 Hex Bar is primarily composed of nickel (63-70%) and copper (28-34%), with small amounts of iron, manganese, silicon, and carbon. This alloy is known for its exceptional resistance to corrosion, particularly in marine and chemical environments. The Hex Bar shape is advantageous for applications where a robust, hexagonal cross-section is required, providing enhanced mechanical strength and stability. The mechanical properties of Monel Alloy 400 Hex Bar include a minimum tensile strength of 70 ksi (483 MPa), a minimum yield strength of 28 ksi (193 MPa), and an elongation of 35% or more. These properties make it suitable for various applications such as marine engineering, chemical processing, and heat exchangers. Monel Alloy 400 Hex Bar, an age-hardened version of Monel 400, contains additional elements such as aluminum and titanium. The composition typically includes nickel (63%), copper (27-33%), aluminum (2.3-3.15%), titanium (0.35-0.85%), iron, manganese, silicon, carbon, and sulfur. This alloy exhibits higher tensile strength and hardness due to its precipitation-hardening characteristics.
| Monel Hex Bar Specification | ASTM B164 / A479, ASME SB164 / A479 |
|---|---|
| Dimension Standard | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Size | 14mm-300mm |
| Thickness | 50 mm to 6000 mm Long |
| Length | 1 To 6 Meters, Custom Cut Length |
| Form | Round, Square, Hex(A/F), Rectangle, Billet, Ingot, Forging Etc. |
These Pipes, Monel 400. Monel 400 Pipe is covered in an alloy of nickel that contains roughly 67% nickel. The Monel 400 Pipe goods come in a variety of sizes and shapes, and the material is especially resistant to corrosion from seawater. In an attempt to make up for the material, carbon, aluminium, manganese, silicon, iron, sulphur, and 28% copper are mixed with a nickel base. There is more strength and hardness in these Monel K500 pipes. They offer exceptional mechanical qualities, are non-magnetic even at low temperatures, and are resistant to corrosion in alkaline and hot conditions. Aluminium and titanium are used to further improve time hardening where it is possible. Reliability and resistance to pressure and cracking in fresh water are features of this item.
The remarkable mechanical qualities of these pipe products, especially at below-freezing temperatures, are highly valued. These pipes are made well enough to be utilised in hot weather as well. Although this alloy has an exceptionally high melting point, which makes it perfect, when these pipes are annealed, they lose strength.
Monel 400 is widely utilised in maritime applications due to its modest corrosion rate in running seawater. By using cold working, Monel 400 pipes gain strength. High resistance to stress corrosion cracking in most freshwater environments is exhibited by this Monel alloy. Nickel and copper alloy is called Monel 400. No magnetism is present in these Monel 400 pipes. Cold working is the first step towards precipitation hardening of this Monel 400 alloy. Strong and durable, these pipes have excellent qualities. At room temperature, Monel 400 Pipes maintain power management. The malleability, strong acid resistance, and good resistance to sulfuric acid are some benefits of our Monel 400 Pipes. Copper-nickel alloy also makes up Monel 500 Pipes. High fatigue strength and erosion resistance are displayed by these Monel 500 pipes.
| Specifications | ASTM B165, B725 / ASME SB165, SB725 |
|---|---|
| Dimensional specification | ANSI/ASME B36.19M, ANSI/ASME B36.10M |
| Seamless / Welded Pipe Size | 1 / 8″ NB – 24″ NB |
| EFW Pipe Size | 6″ NB – 48″ NB |
| Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
| Manufacturing Shapes | Hydraulic, Round, Rectangle, Square, Hex, Honed |
| Manufacturing Techniques | Seamless / Welded / ERW / Fabricated / CDW / 100% X Ray Welded |
| Schedule Thickness Range | SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
| Pipes End Types | Plain End, Beveled End, Treaded One End, TBE (Treaded Both Ends) |
| Delivery Condition of Pipe | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
| Surface Finish | No.1, No.4, No.8 Mirror Finish, 2B |
| Value Added Services | Cutting, Beveling, Polishing, Threading, Destructive, Non Destructive, Ultrasonic Testing |
Monel Alloy 400 and K500 Sheets/Plates epitomize excellence in metallurgy, offering a formidable combination of corrosion resistance and mechanical strength. Composed primarily of nickel and copper, Monel Alloy 400 is renowned for its superb resistance to various corrosive environments, including acids, alkalies, and marine conditions. In contrast, Monel K500 incorporates additional elements like aluminum and titanium, providing enhanced hardness and strength. These sheets and plates are available in a versatile range of thicknesses, from 0.1 mm to 50 mm, widths spanning 100 mm to 2000 mm, and lengths extending from 1000 mm to 6000 mm. The mill finish ensures a smooth surface, while heat treatment options, including annealing, cater to specific application requirements. Monel Alloy 400 exhibits a tensile strength of 70,000 psi (483 MPa) minimum for sheets, while Monel K500 plates boast a remarkable tensile strength of 110,000 psi (760 MPa) minimum. These mechanical properties make them suitable for applications in diverse industries, ranging from chemical processing and marine engineering to aerospace. Adhering to stringent standards such as ASTM B127 for Monel 400 and ASTM B127/B164 for Monel K500, these sheets and plates meet the highest quality benchmarks. Their corrosion resistance, combined with excellent mechanical characteristics, positions them as key materials in critical applications, including pump and valve components, marine equipment, and chemical processing vessels. In conclusion, Monel Alloy 400 Sheets/Plates stand as reliable choices for environments where corrosion resistance and strength are paramount. Their versatility and adherence to industry standards underscore their significance in contributing to the durability and performance of a wide array of industrial components.
| Property | Value |
|---|---|
| Material | Monel Alloy 400 |
| Type | Sheets/Plates |
| Thickness | 0.1 mm to 50 mm |
| Width | 100 mm to 2000 mm |
| Length | 1000 mm to 6000 mm |
| Surface Finish | Mill Finish |
| Heat Treatment | Annealed or as per specifications |
| Tensile Strength | 400 Sheets: 70,000 psi (483 MPa) min; 500 Plates: 110,000 psi (760 MPa) min |
| Standards | ASTM B127 for Monel 400, ASTM B127/B164 for Monel K500 |
Monel Alloy 400 and K500 fasteners exemplify the exceptional properties of these nickel-copper alloys, meticulously crafted to excel in challenging environments. Monel Alloy 400, composed mainly of nickel and copper, offers outstanding corrosion resistance in various conditions, making it a preferred choice for marine engineering, chemical processing, and heat exchangers. Adhering to ASTM B164 standards, Monel 400 fasteners boast a customizable size range and various finishes, providing versatility across industrial applications. Thread types such as UNC, UNF, Metric Coarse, and Metric Fine enhance the adaptability of Monel Alloy 400 fasteners. With a minimum tensile strength of 70 ksi (483 MPa) and a yield strength of at least 28 ksi (193 MPa), they ensure reliability in critical assemblies. Their eligibility under ASTM B164 underscores a commitment to stringent quality standards, reflecting excellence in material engineering. Monel Alloy 400, an age-hardened variation, further elevates performance with a minimum tensile strength of 160 ksi (1103 MPa) and a yield strength of at least 115 ksi (793 MPa), making it suitable for demanding applications in oil and gas, pump and valve components, and marine settings. Conforming to ASTM B865 standards, Monel K500 fasteners exhibit excellent corrosion resistance. Both alloys play a pivotal role in ensuring structural integrity and longevity, offering unparalleled resistance to corrosion in marine and chemical environments. Monel Alloy 400 and K500 fasteners are integral components in industries where reliability, durability, and corrosion resistance are paramount, showcasing the versatility and advanced engineering of nickel-copper alloys. In summary, these fasteners stand as robust solutions for critical applications, underscoring the significance of Monel alloys in challenging industrial settings.
| Property | Value |
|---|---|
| Material | Monel Alloy 400 |
| Standard | ASTM F468 |
| Size Range | 1/4" to 3" |
| Length | Customizable |
| Thread Type | UNC, UNF, Metric Coarse, Metric Fine |
| Surface Finish | Plain, Black, Zinc Plated, Hot-dip Galvanized, Sherardized, Cadmium Plated, etc. |
| Tensile Strength | Not less than 75 ksi |
Monel Alloy 400 fittings are renowned for their exceptional resistance to corrosion, making them ideal for applications involving chemical processing, marine engineering, and heat exchangers. Comprising approximately 63-70% nickel and 28-34% copper, Monel 400 fittings exhibit robust mechanical properties across a broad temperature range. These fittings come in various types, including elbows, tees, reducers, and couplings, catering to the diverse needs of piping systems. In contrast, Monel Alloy 400 fittings, an age-hardened version of Monel 400, incorporate additional elements such as aluminum and titanium. With a composition that typically includes 63% nickel, 27-33% copper, 2.3-3.15% aluminum, and 0.35-0.85% titanium, Monel K500 fittings offer increased strength and hardness. This makes them suitable for applications requiring enhanced mechanical properties, such as pump shafts, impellers, and valve components in challenging environments. The corrosion resistance of both Monel 400 and K500 fittings makes them particularly well-suited for applications in harsh chemical environments and seawater handling equipment. These fittings demonstrate resilience against corrosion, pitting, and stress corrosion cracking, contributing to their long service life.
| Specifications | ASTM B366 / ASME SB366 |
|---|---|
| Dimensions | ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10 ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799 |
| Size | Seamless Butt Weld Fittings : 1/2" - 10" | Welded Butt Weld Fittings : 1/2" - 48" |
| Schedule | SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75 |
| Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
| Type | Seamless / ERW / Welded / Fabricated |
| Thickness | 20 Swg., 18 Swg., 16 Swg., 14 Swg., 12 Swg., 10 Swg., & Sch. 10, Sch. 40, Sch. 80 etc. |
Monel Alloy 400 Flushing Rings exemplify precision engineering for applications demanding superior corrosion resistance and durability. Comprising a blend of nickel and copper, Monel Alloy 400 is renowned for its resistance to various corrosive environments, while Monel K500, enhanced with additional elements like aluminum and titanium, offers increased strength and hardness. These flushing rings, designed for critical industrial processes, feature outer diameters ranging from 1 inch to 10 inches, inner diameters from 0.5 inches to 8 inches, and thicknesses spanning 0.1 inches to 1 inch. The smooth surface finish ensures optimal sealing performance, while the material's resilience allows these rings to withstand pressures of up to 1500 PSI. Operating within a temperature range of up to 600°F (316°C), Monel Alloy 400 Flushing Rings find applications in diverse industries such as chemical processing, marine engineering, and oil and gas. Their robust construction and resistance to corrosive elements make them indispensable components for maintaining the integrity of fluid systems in challenging environments. Crafted with precision, these flushing rings adhere to stringent quality standards, providing reliability in critical processes. Whether used in pumps, valves, or other fluid handling equipment, Monel Alloy 400 Flushing Rings play a vital role in preventing leaks and ensuring the efficient operation of industrial systems. In conclusion, Monel Alloy 400 Flushing Rings stand as exemplars of advanced materials engineering, offering a combination of corrosion resistance, strength, and reliability. Their versatility makes them essential components in safeguarding fluid-handling systems across a spectrum of industrial applications.
| Property | Value |
|---|---|
| Material | Monel Alloy 400 |
| Type | Flushing Rings |
| Outer Diameter | 1 inch to 10 inches |
| Inner Diameter | 0.5 inches to 8 inches |
| Thickness | 0.1 inches to 1 inch |
| Surface Finish | Smooth Finish |
| Temperature Range | Up to 600°F (316°C) |
| Pressure Rating | 1500 PSI |
The Monel Alloy 400 Forged Thermowell stands as a pinnacle of engineering precision, designed to meet the stringent demands of industries requiring exceptional corrosion resistance and durability. Comprising Monel Alloy 400 and K500, these thermowells exhibit robust construction with options for various process connections such as threaded, flanged, welded, or customizable choices. With insertion lengths ranging from 6 inches to 36 inches and sheath diameters spanning 0.25 inches to 1.5 inches, these thermowells offer versatility to accommodate diverse temperature-sensing needs. Compatibility with thermocouple types J, K, T, or other specified variants enhances their adaptability to different temperature measurement applications. The temperature range of -100°F to 1500°F (-73°C to 816°C) underscores their capability to withstand extreme operating conditions. Additionally, these thermowells boast a pressure rating of up to 3000 PSI, ensuring reliable performance in high-pressure environments. Forged from Monel Alloy 400, these thermowells not only provide high corrosion resistance but also exhibit features such as a smooth surface finish, customizable options, and robust construction. Whether deployed in chemical processing, petrochemical, or marine applications, these thermowells play a crucial role in safeguarding temperature-sensitive equipment. In conclusion, the Monel Alloy 400 Forged Thermowell represents a sophisticated solution for temperature measurement in challenging environments. Their adaptability, durability, and resistance to corrosive elements make them indispensable components, contributing to the efficiency and reliability of industrial processes.
| Property | Value |
|---|---|
| Material | Monel Alloy 400 |
| Type | Forged Thermowell |
| Process Connection | Threaded, Flanged, Welded, or Specify |
| Insertion Length | 6 inches to 36 inches |
| Sheath Diameter | 0.25 inches to 1.5 inches |
| Thermocouple Compatibility | Type J, Type K, Type T, or Specify |
| Temperature Range | -100°F to 1500°F (-73°C to 816°C) |
| Pressure Rating | Up to 3000 PSI |
| Sheath Material | Monel Alloy 400 |
| Features | High Corrosion Resistance, Forged Construction, Customizable Options |
The Monel Alloy 400 Forged Circle embodies excellence in metallurgical craftsmanship, crafted from the distinguished Monel alloys known for their exceptional corrosion resistance and mechanical strength. These forged circles, with diameters ranging from 6 inches to 36 inches and thicknesses spanning 0.5 inches to 3 inches, represent a pinnacle in precision engineering. Boasting a smooth surface finish and offering customizable options, these circles are not only aesthetically pleasing but also serve critical roles in various industrial applications. The heat treatment, either annealed or as per specific requirements, ensures optimal material properties, enhancing both durability and performance. Forged construction techniques contribute to the circles' structural integrity, making them suitable for applications where strength and corrosion resistance are paramount. Whether deployed in marine engineering, chemical processing, or aerospace applications, these circles demonstrate versatility and reliability. The Monel Alloy 400 Forged Circle's high corrosion resistance, attributed to the nickel-copper composition, makes it a preferred choice for challenging environments. As annealed or customized per specifications, these circles cater to diverse industrial needs, providing a durable and resilient solution for components requiring both form and function. In summary, the Monel Alloy 400 Forged Circle stands as a testament to advanced materials engineering, offering a combination of strength, corrosion resistance, and adaptability. Its seamless integration into various industrial processes contributes to the efficiency and longevity of critical components across diverse applications.
| Property | Value |
|---|---|
| Material | Monel Alloy 400 |
| Type | Forged Circle |
| Diameter | 6 inches to 36 inches |
| Thickness | 0.5 inches to 3 inches |
| Surface Finish | Smooth Finish |
| Heat Treatment | Annealed or as per specifications |
| Features | High Corrosion Resistance, Forged Construction, Customizable Options |
The Monel Alloy 400 Gaskets represent a pinnacle of reliability in sealing technology, combining the exceptional properties of Monel alloys with precise engineering. Crafted from Monel Alloy 400 and K500, these gaskets exhibit robustness and resistance to corrosion, making them ideal for applications across diverse industries. With sizes ranging from 1/2 inch to 24 inches and thicknesses spanning 0.5 mm to 5 mm, these gaskets offer versatility to suit various sealing needs. Operating within a temperature range of -100°F to 800°F (-73°C to 427°C), these gaskets demonstrate resilience under a broad spectrum of environmental conditions. The pressure rating of 1500 PSI ensures their suitability for high-pressure applications, contributing to their role in maintaining system integrity. Featuring a smooth finish, these gaskets provide an effective seal, preventing leakage in critical processes. The Monel Alloy 400 Gaskets find applications in chemical processing, oil and gas, and marine engineering, where their corrosion resistance and mechanical strength are crucial for sustained performance. Adhering to the highest standards of quality, these gaskets play a vital role in ensuring the reliability of fluid-handling systems. Their material composition and thoughtful design make them indispensable components for sealing connections in challenging environments. In summary, the Monel Alloy 400 Gaskets epitomize excellence in gasket technology, offering a combination of material durability, adaptability, and reliable sealing performance. Their versatile applications and adherence to stringent specifications underscore their significance in contributing to the efficiency and longevity of industrial processes.
| Property | Value |
|---|---|
| Material | Monel Alloy 400 |
| Type | Gaskets |
| Size | 1/2 inch to 24 inches |
| Thickness | 0.5 mm to 5 mm |
| Temperature Range | -100°F to 800°F (-73°C to 427°C) |
| Pressure Rating | 1500 PSI |
| Surface Finish | Smooth Finish |
| Countries We Export | |||
|---|---|---|---|
| Saudi Arabia | Oman | Kuwait | Bahrain |
| Qatar | UAE | Iran | Netherland |
| Nigeria | Mexico | Canada | Bangladesh |
| The United States | South Africa | Malaysia | Brazil |
| Singapore | Sri Lanka | Australia | Turkey |
